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  • International Journal of 3D Printing Technologies and Digital Industry
  • Cilt: 9 Sayı: 3
  • FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING

FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING

Authors : Hüseyin Öztürksoy, Ahmet Özek, Murat Ekici, Ahmet Çağdaş Seçkin
Pages : 569-578
Doi:10.46519/ij3dptdi.1784332
View : 61 | Download : 234
Publication Date : 2025-12-28
Article Type : Research Paper
Abstract :This paper presents a smart insole that combines flexible TPU optical fiber sensors with force-sensitive resistors (FSRs) on a 3D-printed TPU base to estimate plantar forces during walking. Three thermoplastic polyurethane optical fibers, illuminated by red lasers and read by light-dependent resistors, were routed in a non-anatomical, irregular (‘random’) layout and compared against six FSR channels taken as reference targets. Signals were sampled and streamed via an ESP32 microcontroller over Bluetooth. Using a sliding-window approach (20 samples), simple statistical features from the three optical channels were used to train supervised regressors—Gradient Boosting, Adaptive Boosting, and a shallow artificial neural network—to predict each FSR output. Across sensors, models achieved R² between 0.865 and 0.951 and mean absolute error (MAE) between 29.0 and 48.9. Adaptive Boosting gave the lowest average MAE and stable R², while the artificial neural network reached the highest R² for several regions. Results show that accurate force estimation is possible without anatomically precise sensor placement, reducing hardware complexity and cost while keeping performance suitable for gait analysis and wearable health applications.
Keywords : Optical Sensor, TPU Optical Fiber, Machine learning, Smart İnsole

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