NON-PLANAR TOOLPATH FOR LARGE SCALE ADDITIVE MANUFACTURING

The parts produced by additive manufacturing are inherently subjected to discretization effects due to their layer-based addition. The stair-stepping effect on the surface quality is inevitable for most of the techniques and it becomes more dominant for the regions having small surface inclinations. The stair-stepping influences the mechanical properties as well as the aesthetic perception. Many researchers have been presented several approaches to overcome or minimize the stair-stepping effects and improve the surface quality of additively manufactured parts. The attempts have been made generally for the FDM-printed objects, however, there is no or fewer efforts have been made for parts of large-scale additive manufacturing insert ignore into journalissuearticles values(LSAM);. Due to higher deposition rates insert ignore into journalissuearticles values(up to 50 kg/hrs.); and larger nozzle diameters insert ignore into journalissuearticles values(i.e. bead size); the discretization effect is more in large-scale additive manufacturing. In this paper, the presented methods to mitigate the stair-stepping effect and improving the surface quality of additive manufacturing are reviewed and practicing in large-scale 3D printing is discussed. A preliminary experimental study of 3D printing with a non-planar toolpath was carried out and the results were presented.